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Spacecraft Thermal Engineering

30+ space missions.
15+ years of flight heritage.

Expert thermal engineering consulting, training, and post-processing tools for spacecraft programs.

Solar Orbiter · JUICE · PROBA-3 · MTG · PLATO · Sentinel-4 · Euclid · QKDSAT · Skimsat · GRACE-C · ISS FSL · Flying Laptop · ESMO · Orbital Transfer Vehicle · Cryogenic Heat Switch · Laser Telescope · Phase Change Materials R&D · Heat Pipes Research · CHEOPS · ExoMars TGO · Sentinel-3 · Chandrayaan-2· 
What We Do

Three pillars, one focus.

TESSA Labs is a specialist thermal engineering consultancy based in Madrid, operating globally. Founded by a thermal engineer with 15+ years of direct flight heritage across 30+ space missions — from Solar Orbiter to cryogenic systems. We consult, we train, and we're building the tools thermal engineers wish existed to escape the post-processing bottleneck.

Consulting

Flight heritage & expertise.

Technical involvement across the full spacecraft lifecycle — from thermal architecture and detailed modelling to TVAC test campaigns and flight model delivery.

30+

Missions

PROBA-3, PLATO, Solar Orbiter, MTG, ISS FSL, Sentinel-4, JUICE… Experience built from cryo to high temperatures, passive to active thermal control methods.

Mission Critical

Technical involvement across ESA flagship, scientific, and commercial missions. Thermal architectures that are flying now.

Systems Perspective

Former Project Manager & Lead Systems Engineer. Deeper understanding of how thermal constraints drive the wider system.

Verification & Test

Extensive TVAC test preparation, execution, and correlation. We don't just simulate; we verify against reality.

Direct Access

No juniors on your deliverable. No account managers. The person you brief is the person who builds the model.

Delivered for programs managed by European prime contractors. From short-duration design reviews to embedded test campaign support and full thermal architecture from Phase A.

Client Testimonial
“His knowledge and engagement to the project we worked on was exemplary. He is also very easy to talk to and has a very easy way with the people he managed. His research capabilities are also very strong which enables him to always be ahead of the project.”
A

Co-Founder

Astrocast SA

Training

Spacecraft Thermal Control.

Practical thermal control training built on real flight experience and real case studies — 30+ international missions of hard-won knowledge in 12 hours.

First developed in 2011 and refined ever since, this course has been used as reference by peers, worldwide instructors, and students/engineers across the space industry. It bridges the gap between textbook theory and real mission practice.

Explore the course

12 Modules

From fundamentals to advanced modelling philosophy and best practices.

Real Missions

Case studies from Proba-3, PLATO, Orbital Transfer Vehicle, Solar Orbiter, ISS FSL, MTG, cryogenics, and more.

For Teams

Customizable for companies with on-site or remote delivery. Quick onboarding packages available for fast employee ramp-up.

Since 2011

Used as reference at universities and by engineers worldwide since 2011.

ThermaPost®

Eliminate the
post-processing bottleneck.

Your simulation finished hours ago, but the insight is still buried in spreadsheets. ThermaPost® reads ESATAN-TMS and Thermica outputs, plus CSV and Excel exports from other software (Thermal Desktop, NX Siemens) — computes margins automatically, generates report-ready deliverables, and tracks changes across model versions. From solver output to margin table in 60 seconds.

Get in Touch

Ready to upgrade your thermal capabilities?

Whether you need immediate consulting support for a critical project, want to level up your team with our training, or want early access to ThermaPost®.

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